two step plastic LDPE HDPE agricultural film recycling extrusion machine,HDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.
The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.
Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.
1. High precision gear box, high carrying capacity, steady driving, low noises.
2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.
The advantages of the compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
How the machine works
The material is feeding into the compactor/cutter(Customer can choose to use belt converyer,whole film traction device and so on), material is cut, mixed, heated,dried, pre-compacted and buffered in the compactor/cutter. Then the hot, pre-compracted material will be filled continuously into the tangentially connected extruder. This upto the Counter Current technology.
Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system
|Item NO.||Item name||Quantity||Power|
|1||Belt conveyor(with metal detector)||1set||2.2kw|
|2||Φ160/28 single screw extruder||1 set||160kw|
|3||Compactor(with cyclone silo on top)||1 set||90kw|
|4||Hydraulic screen changer system||1 set||3kw|
|5||Φ160/10 single screw extruder||1 set||55kw|
|6||Hydraulic screen changer system||1 set||3kw|
|7||Water tank||1 set||---|
|8||Gale Dryer||1 set||4kW|
|11||Wind transmission system||1 set||4kw|
|12||Storage Silo||1 set||---|
|13||Electrical control box||1 set||---|
|1||Material||PP PE BOPP PVC PET film|
|3||Final products size||Φ3mm|
|5||Installed power||360 KW for whole plant|
|6||Power consumption||70% of installed power|
|7||Plant area||> 60 Square meter|
> 3 meter height
Estimate line size: 10m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant
|8||Manpower||1-2 Persons required|
|9||Payment terms||30% by TT as deposit; Balance paid by TT before shippment.|
|Delivery time||50 Working days since receive the deposit|
|Package||Packing by film.|
|Warranty Period||12months since the date of BL.|
Machine under testing
The advantage of Two stage machine:
1. two screen changer can filter more impurity, the pressure can be reduce.
2. the capacity can be improve.
Material come our from the die, this is pull strap pelletizing way
Pameter of such kinds of machine
|Model||Screw diameter(mm)||L/D||Capacity (kg/h)|
1. We supply below necessary documents with the machine:
- Machine layout
- Electricity diagram
- Machine certificate
- General manual book/maintenance book
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468