PE film recycling extrusion line/PP film extrusion line

pe film recycling extrusion line/pp film extrusion line,LDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.The film material is send to compactor by belt conveyer. There i

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pe film recycling extrusion line/pp film extrusion line,LDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.

The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.

 

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.


Advantage of our compactor
1. Counter current technology
      Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity
2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption

Feature

1. High precision gear box, high carrying capacity, steady driving, low noises.

2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.

ML130-130 two stage Machine detail parameter 

Item NO.Item nameQuantity Power
1Belt conveyor1set2.2kW
2Φ100/28single screw extruder1 set132kW
3Compactorr1 set75kW
4Hydraulic screen changer system1 set2.2kW
5Φ100/10 single screw extruder1 set55kW
6Hydraulic screen changer system1 set2.2kW
7Water-ring die face cutting system1 set2.2kW
8Chute1 set---
9Centrifugal dryer1set 7.5kW
10Vibration1set2*0.22kW
11Wind transmission system1 set4kW
12Storage Silo1 set---
13Electrical control box1 set---

Project summary

NO.Item.Spec.
1MaterialPP/PE film
2Capacity400-500 kg/hr
3Final products sizeΦ3mm
4Electricity power 380V,50Hz,3 Phase
5Installed power300 KW for whole plant
6Power consumption70% of installed power
7Plant area>   60  Square meter
>   3 meter height
Estimate line size:  10m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant
8Manpower1-2 Persons required
9Payment terms30% by TT as deposit; Balance paid by TT before shippment.
Delivery time50 Working days since receive the deposit
Package Packing by film.
Warranty Period12months since the date of BL.
ShippingBy sea
Container need1*20GP
Offer validity60Days

More machine photoes
Belt conveyer, send the material into the compactor, if there is too much metal in the material, you can add one metal on the belt to check the metal, this way can improve the life of the screw
PE Film Recycling Extrusion Line/PP Film Extrusion Line
Compactor/cutter, withh counter current, smart start,more material can be send into the extruder, so the machine can improve the capacity of the machine.
PE Film Recycling Extrusion Line/PP Film Extrusion Line

From the first stage to the second stage, two stage machine with double extruder and double screen changer, and degassing, the material come out from the die will be much stable, and the capacity will be stable


Vacuum pump on the machine, there is one vacum degasing on the first stage and one natural degassing between the first stage and second stage
Hydraulic station on the screen changer, two screen changer can use one hydraulic staion ,and also can be seperator
PE Film Recycling Extrusion Line/PP Film Extrusion Line
Machine die face under produting 

PE Film Recycling Extrusion Line/PP Film Extrusion Line
Material can be proudced
PE Film Recycling Extrusion Line/PP Film Extrusion Line

Pameter of such kinds of machine

 

ModelScrew diameter(mm)L/DCapacity (kg/h)
ML-100/100
 
SJ-10010026~33250~300
SJ-10010010
ML-120/120SJ-12012026~33300~400
SJ-12012010
ML-150/150SJ-15015026~33500~600
SJ-15015010
ML-180/180SJ-18018026~33800~1000
SJ-180180

10

If you need details kindly feel free to contract, we can send you more photoes and vedio of the machine

PE Film Recycling Extrusion Line/PP Film Extrusion Line
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

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