PVC Free Foam Sheet/Board/Panel Extrusion Machinery
1. PVC control foam board introduction:
PVC/PVC-WPC foam board can be used for furniture & construction function.
Used for furniture, it is a free foam type. one extruder with T die is ok.
Used for construction, it is surface co-extruded with pure PVC no foam, so the surface is stronger than free foam type, it is good used for concrete farmworkers.
Free foam & surface co-extruder (also called skinning foam ) is there one more extruder and division connection part for die. others are the same. so it means you invest a skinning foam board line, it also can produce free foam type board.
Usually foam board size 4' wide, 8' length, 2-30mm thickness, also could be manufactured according to customer's requirement.
2, Machinery introduction
raw material mixing--feeding---extrusion----forming and cooling----cooling---hauling--cutting
1. Hot-cooling mixer,
capacity 500-700KG/H, driven by 75KW motor adjust by ABB inverter.
self friction & electric heating for hot mixer, water cooling for the cooling mixer.
tank wall made by 8mm thickness stainless steel.
2. Conical double screw extruder with screw loader
The conical double screw extruder equipped with parallel twin screw feeder, which can avoid the PVC powder material block.
Screw feeder equipped with the limit switch, which used to guarantee the material loading equal and continuously. or equip with vacuum loader, which can help solve the PVC powder dust problem for the client.
Making 5-25mm thickness free foam board, just need 80/156 conical double screw extruder,
Making 25-45mm thickness free foam board, need 92/188 conical twin-screw extruder
Making 5-25mm thickness skinning foam board, need 80/156 extruder + 65/132 extruder
Making 25-45mm thickness skinning foam board, need 92/188 extruder + 80/156 extruder
3. Extrusion and forming mold + calibration table + cooling bridge
The extruder die adopts T type design, board thickness adjustable, 5-25mm thickness board just one set T-die, 25-45mm thickness foam board need another set T-die.
Forming die(sizing die) up and down move by hydraulic, cooling by water, cycling cooling water.
4. Eight-roller haul-off
Eight group rubber hauling roller, driven by the 5.5KW motor, guarantee enough powder for foam board processing.
Front of haul-off add a small device can give protect film laminated on the board.
Behind the haul-off, equipped 4 cutting saw, up two is fixed to cutting the not good side of the foam board, center distance 4'. Down two cutter moveable, used to division the foam board to small wide when required, like 2' + 2'.
Used to cut the board into wanted length, usually 8'.
White PVC Foam Board Colorful PVC Foam Board Thickness Measure
PVC Foam Board Printing PVC Foam Board Sign PVC Foam Board Furniture
Packaging and shipping:
|PACKAGING||plastic film + Stretch film + wooden case + drying agent.|
|DELIVERY||About 120 days (all new parts)|
|SHIPPING||We place and fix the machines well into the container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).|
We care for each and every point so that our clients could receive the machines in perfect situation.
What is our service system?
|PRE-SALE||a. Detailed machine introduction;|
b. Suggest suitable turnkey solution as per clients requirements;
c. Provide test production for reference;
|IN PRODUCTION||a. Supply layout drawing to clients for preparation; |
b. Suggest a suitable building project for pipelines, electric wiring, air pipes, cooling cycle water, etc;
c. Keep the clients be informed of the production status;
|AFTER-SALE||a. Send engineers to overseas for installation, commissioning and training;|
b. Supply extruding products' material formula, recommend an excellent supplier of the raw material per clients' requests;
c. Offer help if any need from clients like spare parts need etc;
d. Supply necessary technical support at request;
* We are a leading manufacturer with 12 years' experience
* We have a complete and scientific quality management system
* Our quality can reach ISO and CE standard
* We are loaded in Shanghai, which is convenient for exporting
Choose Shanghai Champion Machinery, choose reliable quality and service:
1. Profession: Shanghai Champion only make plastic extruder since 2006s, extensive experience and professional team ensure our leading position in plastic extruder industry.
2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;
3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;
4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in the market, and to realize higher performance-price ratio of our products.
1. How can I get the price?
Please provide the details of your requirements as clear as possible. So we can send you the offer for the first time. For designing or further discussion, it is better to contact us with the trade manager of E-mail, WhatsApp, Wechat or other instance ways, in case of any delays.
2. How can I get a sample to check your quality?
After price confirmation, you can require for samples to check our quality.
Free for the stock sample to check the design and quality, as long as you afford the express freight.
3. What about the lead time for production?
To be honest, it depends on the requirements of the specification.
Generally 3-4 months.
4. What are your terms of delivery?
We accept EXW, FOB, CNF, DDU, ect.,
For choosing the proper machine and saving your time, please read these bellow guides carefully
1) What kinds of plastic machinery do you need? Or what material do you want to process?
2) What capacity do you want? (kg/h )
3) What is the max and min size of the finish products? For example, the width and thickness of the sheet(mm)?
4) What is the electric device you need? Siemens, Omron or domestic?
5) When do you want the machine? (Times for delivery)
6) Other requirements for the machine you want.
More information, welcome to visit our new Website: