Polymer PE film recycling extrusion pelletizing machine

Plastic Film PP PE PET Recycling granulator with compactor 1. introductionThe BX series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process.BX series machine is a reliable and efficiency soluti

Featured Products

Plastic Film PP PE PET Recycling granulator with compactor
 
1. introduction
The BX series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process.BX series machine is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by BX series machine are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

2.Specifications:
Model NameBX series
Recycling MaterialHDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product ShapePellets/ Granules
System CompositionBelt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range90kg/h-1200kg/h
Feeding DeviceBelt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume300-1400 Liters
Screw Diameter65mm-200mm
Screw material38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D28/1, 30/1, 33/1, 36/1 (depending on features of recycles)
Barrel's HeatingCeramic heater or Casting Aluminum heater or Electromagnetic heating
Barrel's CoolingAir cooling through fan blowers
Vacuum DegassingDouble vented degassing (Standard) or single vented degarssing
Pelletizing TypeWater ring die-face hot pelletizing
Voltage StandardDepending on project's location
Optional DevicesMetal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time60 days after order takes effect.
Warranty13 months since date of bill of lading
Technical ServiceProject design, suggestion on factory construction, installation and commissioning

4.Working steps of the pelletizing system
Polymer PE Film Recycling Extrusion Granulation Machine
 
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
Polymer PE Film Recycling Extrusion Granulation Machine

 
2.Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
Polymer PE Film Recycling Extrusion Granulation Machine

 
 
3.Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
Polymer PE Film Recycling Extrusion Granulation Machine



 
4.Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Polymer PE Film Recycling Extrusion Granulation Machine

 
5..Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.

 
6.Quality Control(plastic machine)
· We have technical, engineer team design the sample machinery before enter into market
· Production QC team ensure the machine manufacturing quality
· We will running every machine after finished before shipment
· Optional choose by client running the machinery by material

 
7.Service System(plastic machine): 
· Pre-sale: We given client the details technician offer, sign the sales contract etc. 
· In-sales: We supply the details layout, installation instruction, technician support for the clients; 
· After sales: We arrange engineer to install the machinery and training the workers for client; 
· We have 24hours team to solve the after sales problem; 
· We have free spare parts with the machine; 
· We supply long term spare parts for every customer
· We always up date the new technology to every customer

8.Package and Loading 


Polymer PE Film Recycling Extrusion Granulation Machine


9.Certificates

Polymer PE Film Recycling Extrusion Granulation Machine

10.FAQ

YOU MIGHT INSTERESTED IN FOLLOWING QUESTIONS

1. Are you manufacturer or trading company?

    We are a professional recycling machines manufacturer for more than 15years we supplying full technical support and solutions, timely and professional service, always effort on quality, honest, win-win business for every client.

 2. How do you assistant to install the machine on worksite?

     We are experienced on turn-key project, engineer and technicians will assistant client on construction, installation, commissioning.

 3. How can I get spare parts for replacement in other countries?

   Wearing parts like blades, it is necessary to buy with machine, other parts in stock could be delivery out by express if urgent or by sea within 5days.

 4. Can I use mark machine with different LOGO and color?

      Yes, please confirm details with sales.

 5. Can your customers test the machines?

      Before buying and after production before leaving factory, we test machine you interested or paid with specified materials, free of charge.

If you have any need ,pls feel free to contact with us.







 

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours